TERMINALS

1.     Machined from high conductivity electrolytic copper  bar         stock. However, can be supplied in Ct.-Cu at extra cost.
  2.     Assembled with a 1/4” bolt.
  3.     Separated by high quality insulating material.
  4.     Two parts, chemical sealant-adhesive between terminals         surface and gasket.
  5.      Large unobstructed water passage.
  6.      All terminals cross-section are as per MCM/mm2 rating          of cable.

WIRE CONSTRUCTION

This  is  made  from  0.05mm2  electrolytic  grade  copper  wire herringbone  construction  to  reduce  the rate of wire facture by providing lateral surface wear  areas.  Total  three  bunches  are crimped and brazed with lugs at both ends. The  total  sectional area shall not be less than the sectional area as per MCM/mm2 rating.

WIRE CONNECTION TO TERMINAL

1.     Wires  are  terminated  in  crimped  joint  against  the  inner         surface  of  the  terminal.  Lateral  surfaces  of  the  wire are         brazed to the terminal.
Note:         This unique crimped joint also ensures  a  perfect joint                  compared to the other cables screwing & brazing pattern.

2.     Wires cannot melt out during brief overloads.

3.      These wires are again  crimped  in  a  exclusive male amd          female pattern to position  the  wires  to  achive  the  best          alternate polarity design.

STRAIN RELIEF BEHIND TERMINALS

Resilient, high temperature  nylon  strain  relief  collar  located  at rear of terminals. Rubber tubing  around  individual  wire  ropes at transition point  into  swagged  connector  tubes.  External  collar and individual rope  tubing  conjunctively  distribute  wire  bending stresses over entire transitional area.

FLEXIBLE HOSE COVER

This is made of heat resistant on the inner surface  and  abrasion resistant on its outer surface.

WATER FLOW

Cooling water is passed at the rate of 6 lit/min  at  the  pressure of  6 kgf/cm2  and  the  pressure  drop  does  not  exceeds  0.7 kgf/cm2.

WATER PRESSURE

The cable is tested at a pressure of 6 kpf/cm2 (KSC), to ensure then there is no leakage or hose damage.